Repair, Don't Replace

Heavy-Duty Modular Rack Repair Kits

Forklift impacts don't have to mean tearing down a loaded bay. Our engineered, bolt-on repair kits restore damaged uprights to full rated capacity in place, giving your racking a longer useful life at a fraction of the cost and downtime of replacement.

Pallet rack upright frame with an orange repair kit bolted onto the bottom section of the front column
Optional

Tear Drop Tube for Lower Level Beam Use

Why Repair Kits

Extend the Life of Your Existing Racking

Damage almost always happens in the bottom few feet of an upright, right where forklifts operate. A modular repair kit replaces only that damaged section with a heavier-gauge steel column, new base plate and fresh anchors, so the rest of the frame keeps working for years to come.

ConsiderationReplaceRepair Kit
Unload the entire bay
Remove beams and dismantle the frame
Lengthy lead time for new frames
Restores full rated capacity
Repair completed in place, product stays loaded
Typically same-day installation per upright

Rack Repair Install Kit

Repaired In Place. No Unloading.

Every kit ships complete with the hardware our crews need to restore a damaged upright in a single visit, typically without emptying the bay.

  • Heavy-gauge repair column
  • Splice plates and Grade 5 hardware
  • Oversized anchoring base plate
  • Concrete wedge anchors
  • Bracing to match your frame
  • Optional teardrop tube for lower beam level
Bulldog Rack shoring jack with an orange hydraulic bottle jack, wheeled base, and perforated beam bracket
Rescue Jack

Jack It Up, Repair & Repeat

  1. Step 1

    Shore the Load

    A hydraulic shoring jack supports the beam level above the damage, so product stays in the bay while we work.

  2. Step 2

    Cut Out the Damage

    The bent section of upright is cut away cleanly with a portable band saw, leaving undamaged steel above.

  3. Step 3

    Bolt On the Kit

    The heavy-gauge repair column slides into place and is bolted through the existing upright and torqued to spec.

  4. Step 4

    Anchor the Base

    The oversized base plate is drilled and anchored to the slab, then the jack is released and the frame is back in service.

Green pallet rack frame with an orange bolt-on repair kit installed across the base of both uprights

Kit Options

Built Stronger Than the Original

Heavy-Gauge Steel

Repair columns are built heavier than the original upright for added impact resistance where it matters most.

Modular Heights

Available in multiple heights to replace just the damaged length, from a short base section to the first beam level and beyond.

Multiple Brace Patterns

Horizontal, diagonal and closed-front styles match your existing frame bracing and the severity of damage.

Oversized Base Plates

Wider footplates with multiple anchor points spread the load and resist future impacts.

Fits Most Rack Brands

Kits are configured to your upright profile, hole pattern and depth for teardrop and structural systems.

Engineered Capacity

Each kit is designed to restore the frame to its original rated load capacity.

Got Damaged Uprights?

Send us photos and your rack profile, and our team will recommend the right repair kit and schedule installation to keep your operation running.