Bulldog Shuttle Systems

4D and 4D Lite - Game Changing Automation

Bulldog Shuttle Systems

Revolutionary high-density storage solutions that increase capacity and reduce labor costs. Choose 4D fully autonomous for 24/7 lights-out operation or 4D Lite semi-automated for simpler implementation.

Space Calculator

Space Efficiency

85-95% floor space

Est. Cost Range

$300 - $600+ per position

Storage Type

FIFO/LIFO Flexible

Industries

6+ Served

About Bulldog Shuttle Systems

Bulldog Rack offers two revolutionary shuttle solutions designed to transform your warehouse operations. The 4D Shuttle is a fully autonomous system using lifts for X, Y, Z movement - shuttles navigate between levels and aisles without any human intervention for true 24/7 automated operations. The 4D Lite is a game-changer in the industry - shuttles stay on each level permanently while forklifts place and retrieve pallets at the pick face. No need to move shuttles between levels, no complex IT integration required. Both systems dramatically increase storage density while reducing labor costs and improving accuracy.

Key Benefits

4D: Fully autonomous with lift system for XYZ movement
4D Lite: Shuttles stay on each level - forklifts handle pick face
4D Lite: No full IT/WMS integration required
90%+ storage density
Reduces labor costs by 40-80%
24/7 operation capability
99.9% inventory accuracy
Scalable and flexible design

Applications

  • E-commerce fulfillment
  • Cold storage automation
  • High-throughput distribution
  • 3PL operations
  • Pharmaceutical warehousing
  • Food & beverage storage

Industries Served

E-commerce3PLPharmaceuticalCold StorageRetailFood & Beverage

Specifications

4D MovementFull XYZ with integrated lifts
4D Lite MovementShuttles fixed per level
SpeedUp to 4 m/s horizontal
Load CapacityUp to 3,300 lbs per pallet
HeightUp to 130 feet
Lane DepthUp to 40+ pallets deep
ThroughputCustomized to requirements

Ready to Get Started?

Our experts will help design the perfect shuttle system solution for your facility.

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See Them in Action

Bulldog Shuttles In-Motion

Induction, Delivery and Retrieval

Measuring, weighing and scanning each pallet at induction is highly important to ensure loads are properly sized and confirmed. Each in-coming pallet ID is scanned for automatic induction and put away. A shuttle is then sent a pick up task. Once the load is picked up by the shuttle, autonomous pathing routes the shuttle for put away.

Autonomous Charging

Bulldog 4-Way Shuttles include automatic battery charging so maintenance personnel do not have to manually change or charge batteries. The Electronic Control System (ECS) monitors state of charge and when a battery reaches a preset discharge level, the system routes the shuttle to a charging station for a 2-3 hour re-charge.

4D In-Motion

The 4D uses smart and proven pathing technology. Your ERP or WMS is connected the Shuttle WMS and ECS technology and pathing is managed seamless through use of RFID positioning and microchip location tracking. The pathing algorithm uses proven A-Star path finding graphical transverse technology. The shuttles are real time monitored for maximum uptime and reliability.

2D In-Motion

Bulldog's 2D or 2-Way Shuttle is an excellent choice for high density storage when products are stored in bulk and stored and retrieved in full truck load or low SKU production quantities. The 2D shuttles are manually placed within storage lanes and then manage the work from there. Pallets can be counted and indexed depending upon your storage needs. Great replacement for floor or drive-in.

Flexible Support Options

Service and Maintenance

In-House Service and Parts

Complete in-house service team with full parts inventory

Self Service and Parts Consignment

Parts consignment programs for self-service maintenance

Forklift Provider and Parts Consignment

Integration with your existing forklift service providers

Have Questions?

Frequently Asked Questions

The 4D system is fully autonomous - shuttles use integrated lifts to move between levels (X, Y, Z axes) and navigate throughout the entire system without any forklift intervention. The 4D Lite is a game-changer: shuttles remain on their assigned levels permanently. Forklifts simply place and retrieve pallets at the pick face while shuttles handle deep lane storage. No need to move shuttles, no complex IT integration required.

Ready to Optimize Your Storage?

Let our experts design a custom shuttle system solution that maximizes your warehouse efficiency and ROI.

Request a Quote